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NBK 11455 Aftermarket Ignition Control Circuit Board for Atwood Hydroflame DSI RV Furnaces – Replaces 31501

NBK 11455 Atwood 31501 Furnace Ignition Control Board – 12V DC
Atwood Ignition Control Circuit Board For DSI RV Furnaces - Direct Replacement
 
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Part Number: 11455
Manufacturer: NBK Parts

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NBK AFTERMARKET REPLACES 31501 12V DC DSI FURNACES NBK 11455 – Aftermarket Ignition Control Circuit Board for Atwood Hydroflame DSI RV Furnaces
Restore full furnace operation with the NBK 11455 – the aftermarket replacement ignition control circuit board for Atwood Hydroflame direct spark ignition (DSI) RV furnaces, replacing OEM part number 31501. This is the brain of the furnace: the 12V DC board that orchestrates every step of the ignition sequence from thermostat call to confirmed flame – starting the blower motor, opening the gas valve, generating the ignition spark, and verifying combustion via micro-amp flame sensing before the furnace transitions to steady-state heating. It includes a 15-second pre-purge delay for safe startup and a lockout mode that protects the system if ignition fails. Compatible with Atwood and Dometic Hydroflame furnace series 79, 80, 85, 89, AFS, AFM, and DF. Also replaces 33488, 33727, and 30575. Note: Older furnaces with a 6-position edge connector require an adapter (NBK 11455-1 / Atwood 35325) – sold separately.

The Brain of Your Atwood Furnace – What the Ignition Board Controls

In a direct spark ignition furnace, there is no standing pilot flame. Every heating cycle begins cold – and the ignition control board is responsible for managing every step of the process safely and in the correct sequence. When the thermostat calls for heat, it doesn't go directly to the gas valve; it goes to the control board, which then executes a precise, timed ignition sequence with built-in safety checks at each stage.12V DCDSI / Direct SparkWith Fan Control

The NBK 11455 performs all of these functions as a direct replacement for the Atwood 31501, restoring the furnace to full operation when the original board has failed. Because board failures can present in multiple ways – no response at all, partial ignition attempts, or a furnace that cycles but doesn't stay lit – understanding what the board does at each stage helps diagnose whether the board is actually the problem before ordering.

🔌 12V DC Operation

Powered by RV house battery / converter

⏱️ 15-Second Pre-Purge

Safe startup – clears unburned gas before spark

🔥 Micro-Amp Flame Sense

Confirms combustion before steady heating begins

🔒 Lockout Protection

Shuts down safely if ignition sequence fails

The Complete Ignition Sequence – Step by Step

Understanding the sequence the 31501/NBK 11455 board controls explains both normal furnace behavior and how to interpret fault conditions when something goes wrong.

Step What the Board Does Duration / Notes
1. Thermostat Call Board receives 12V signal from wall thermostat Initiates sequence immediately
2. Blower Motor Start Board powers the furnace blower motor Motor must reach speed before next step
3. Sail Switch Verify Board confirms sail switch has closed (adequate airflow proven) Sequence halts if sail switch doesn't close
4. Pre-Purge Delay Board waits while blower clears combustion chamber of any residual gas 15 seconds – normal, by design
5. Gas Valve Open Board sends signal to open the DSI gas valve, allowing propane to flow to the burner Simultaneous with step 6
6. Spark Generation Board emits high-voltage output to the igniter electrode, creating a spark at the burner Simultaneous with step 5
7. Flame Sense Board monitors micro-amp current through the electrode – detects ionization from flame presence Must detect minimum micro-amps within trial period
8. Steady Heating Flame confirmed – board closes gas valve signal to hold steady, blower continues, thermostat satisfied Continues until thermostat setpoint reached
9. Shutdown Thermostat satisfied – board closes gas valve, blower runs briefly to clear combustion chamber, then stops Post-purge before full shutdown
FAULT: Lockout If spark or gas valve fails to operate, or flame sense fails – board enters lockout, cuts gas valve signal, blower off Requires thermostat cycle off/on to reset

About the 15-Second Delay: One of the most common customer service calls about Atwood furnaces is "why does it wait before igniting?" The 15-second pre-purge is not a malfunction – it is a deliberate safety feature. The blower must run long enough to completely displace any residual propane from the combustion chamber before a spark is generated. Attempting to ignite with residual gas present could cause a hard light or mini-explosion in the combustion chamber. The delay is the board protecting the furnace and the occupants.

Micro-Amp Flame Sensing – Why It Matters

After gas and spark are both present, the board doesn't simply assume the burner has lit – it verifies combustion through micro-amp sensing. The igniter electrode serves a dual role: it generates the spark for ignition and also acts as a flame sensor. When a flame is present around the electrode tip, it ionizes the surrounding gas, creating a small but measurable electrical current (in the micro-amp range) that flows through the electrode back to the board.

If the board detects this micro-amp signal at or above the minimum threshold, it confirms combustion and transitions to steady heating. If the signal is absent or below threshold after the trial-for-ignition period, the board enters lockout – closing the gas valve, shutting down the blower, and stopping all further ignition attempts until the thermostat is cycled off and back on. This lockout prevents the furnace from pumping unburned propane into the combustion area in repeated failed ignition attempts.

Common cause of flame sense failure: Carbon or oxidation buildup on the electrode tip reduces its conductivity and weakens the micro-amp signal. A furnace that lights briefly then shuts off on lockout is often an electrode problem, not a board problem. Always inspect and clean the electrode tip before replacing the board.

🔍 Diagnosing Board Failure vs. Other Components

The 31501/NBK 11455 board is the right replacement when other components have been ruled out. Before replacing the board, verify:

No response at all (furnace completely dead):
• Check 12V supply to board – low battery voltage (below ~10.5V) will prevent board startup
• Check furnace fuse (typically 3A or 5A on the board itself)
• Check wall thermostat is sending correct voltage signal
• Check wiring harness connections at the board

Blower starts, pre-purge occurs, but no spark:
• Board generates spark signal – verify electrode and high-voltage wire are intact and connected
• Inspect electrode tip for carbon buildup or damage
• Check electrode gap (typically 1/8")
• If electrode and wire are good and no spark occurs → board may be at fault

Spark occurs, gas smell present, but no ignition:
• Check propane supply – tank level, valve open, regulator function
• Check gas valve – board may not be opening it (verify 12V signal at valve during ignition attempt)
• If gas valve is receiving signal and opening but burner doesn't light → gas orifice may be blocked

Ignites briefly then locks out:
• Classic flame sense failure – clean electrode tip first
• Check for drafts or airflow problems that could blow out the flame
• Check sail switch – if it's intermittent, it can cause mid-cycle shutdowns
• If electrode is clean and connections are good → board micro-amp sense circuit may have failed

Board confirmed faulty → NBK 11455 is the correct replacement

Compatible Atwood Hydroflame Furnace Series

The NBK 11455 is compatible with a wide range of Atwood Hydroflame DSI furnace series spanning multiple decades of production. These furnaces are found in RVs, travel trailers, fifth wheels, and motorhomes produced by virtually every major manufacturer that used Atwood heating equipment.

✅ Compatible Atwood Hydroflame Furnace Models

79 / 80 Series: 7912-II, 7916-II, 7920-II, 8012-II, FA7912D, FA7916D, FA7920D, HF8012D, FA79D, HF80D
DC82 Series: DC8225, DC8232, DC8235, DC8241, DC82 25-32, DC82 35-41
FA / FA7 Series: FA76D, FA7615D, FA7825, FA7832, FA72D, FA72, FA78 25-32
85 Series (all BTU variants): 8500-I, 8500-II, 8500-III, 8500-IV
(16K, 20K, 25K, 31K, 35K BTU variants across all series generations)
8900 / 89 DC Series: 8900-IDC, 8900-IIDC, 8900-IIIDC, 89-I DC, 89-II DC, 89-III DC
AFSD Series: AFSD12, AFSD16, AFSD20
AFMD Series: AFMD20, AFMD25, AFMD30, AFMD35
DFMD Series: DFMD20111, DFMD25111, DFMD30111, DFMD35111
DFSD Series: DFSD12111, DFSD16111, DFSD20111

Also replaces OEM board numbers: 31501, 33488, 33727, 30575, Fenwal 35-535911-113

🚨 Important: Adapter Required for Older 6-Position Edge Connector Models

The NBK 11455 board uses a 6-pin connector configuration. However, some older Atwood Hydroflame furnaces were built with a 6-position edge connector on the wiring harness – a flat, card-edge style plug rather than individual pin connectors.

If your existing furnace harness has this style of connection, you will need to purchase the NBK 11455-1 adapter (equivalent to Atwood 35325) in addition to the board. The adapter bridges the 6-pin connector on the new board to the 6-position edge connector on the older wiring harness.

How to tell if you need the adapter: Look at your existing board's wiring connection. If the harness terminates in a flat, multi-finger card-edge connector (similar to a PC expansion card slot), you need the adapter. If it uses individual pin-type connectors, the NBK 11455 connects directly without an adapter.

Installing the board without the correct adapter on an edge-connector harness will result in the board not functioning. Inspect your harness connector type before ordering.

12V DC Power – Battery and Converter Considerations

The NBK 11455 operates on 12V DC – powered from the RV's house battery bank through the converter when on shore power, or directly from the battery when dry camping. This means the furnace is functional even without shore power, but battery voltage health directly affects board performance.

Low voltage caution: The ignition board requires adequate 12V supply to function correctly. When battery voltage drops below approximately 10.5V, the board may fail to initiate ignition sequences, generate insufficient spark voltage, or produce intermittent operation. If a furnace that previously worked correctly begins behaving erratically in cold weather – when battery capacity is naturally reduced – check battery voltage under load before assuming board failure. Many apparent board failures are actually undervoltage symptoms.

🔧 Installation Notes

Power down before servicing: Turn the furnace off at the wall thermostat and disconnect the furnace from 12V power (remove the fuse or disconnect the battery) before removing or installing the board.

Photograph the wiring before disconnecting: The board has multiple connectors. Take clear photos of all wiring connections before removing the original board as a reference for reinstallation.

Note connector types before ordering: Verify whether your harness uses individual pin connectors or a 6-position edge connector. Order the NBK 11455-1 adapter if needed before starting the job.

Board fuse: The 31501 board has an onboard fuse (typically 3A). If the original board appears completely dead and passes no power at all, check this fuse first – a blown board fuse is sometimes the only failure, not the board itself.

Board dimensions: 3.88" × 6.13" × 3.88" – verify clearance in the furnace control compartment before installation.

Post-installation test: After installation, cycle the thermostat on and observe the full ignition sequence: blower start → sail switch click → 15-second pre-purge → spark and gas → flame confirmation → steady heating. Each step should occur in sequence without abnormal delay.

🛠️ Common Furnace Fault Scenarios and Likely Causes

"Furnace clicks but doesn't light" – Spark is occurring (board is generating it) but flame isn't starting. Check propane supply, gas valve operation, and burner orifice for blockage. Also verify spark gap at electrode.

"Furnace tries to light, then shuts off and won't try again" – Lockout mode. Flame sense is failing. Clean electrode tip first. If that doesn't resolve it, check for drafts at the furnace combustion air intake. If both are fine, board flame sense circuit may be the issue.

"Furnace won't start at all – no blower, no nothing" – Check 12V supply voltage first. Check thermostat wire connection at board. Check board fuse. If all good and board still dead → board failure likely.

"Blower starts but no spark" – Board is alive and sequencing, but spark output has failed. Verify electrode wire connection. Inspect electrode for damage. If electrode and wire check out → board spark output circuit may have failed.

"Furnace runs but blows cold air after lighting" – High limit switch or sail switch issue; board is shutting down heat due to a safety switch trip. Not typically a board failure.

Product Specifications

ManufacturerNBK
NBK Part Number11455
Also Described AsIgnition Board Retrofit Kit With Fan Control
Replaces Atwood OEM31501
Also Replaces33488, 33727, 30575, Fenwal 35-535911-113
Product TypeAftermarket Replacement

Electrical

Input Voltage12V DC
Power SourceRV 12V house battery / converter
Ignition TypeDirect Spark Ignition (DSI)
Flame SensingMicro-amp current via electrode

Board Functions

Blower Motor Control✓ Yes – with fan control
Gas Valve Signal✓ Yes – opens on ignition
Spark Generation✓ High voltage output to electrode
Flame Sense✓ Micro-amp sensing circuit
Pre-Purge Delay✓ 15 seconds
Lockout Protection✓ Engages on ignition failure
Lockout ResetThermostat cycle (off/on)

Physical

Board Dimensions3.88" × 6.13" × 3.88"
Connector Type6-pin (pin connectors)

Compatibility

Furnace BrandAtwood / Dometic Hydroflame
Ignition SystemDSI (Direct Spark Ignition) only
Furnace Series79, 80, DC82, FA, 85 (I–IV), 8900/89-DC, AFSD, AFMD, DFMD, DFSD
BTU Range (85 Series)16,000 – 35,000 BTU

Adapter Requirement

Modern Harness (pin connectors)No adapter needed – direct fit
Older Harness (edge connector)Requires NBK 11455-1 adapter
(equiv. Atwood 35325) – sold separately

⚠️ Check Your Harness Connector Before Installing

The single most important installation step is verifying whether your furnace wiring harness uses individual pin connectors or a 6-position flat edge connector. If your harness has a flat edge connector, order the NBK 11455-1 adapter at the same time as the board. Attempting to install without the correct adapter will result in the board not functioning.

🔌 12V Voltage Requirements

Board requires minimum ~10.5V DC for reliable operation. Check battery voltage under furnace load before diagnosing board failure. Cold weather and aged batteries produce lower available voltage that can cause intermittent or failed ignition sequences that mimic board failure.

🔧 Related Parts to Check at the Same Time

Igniter Electrode (NBK 20284 / Atwood 35100): The electrode is the first thing to check when flame sense fails. Carbon buildup or a damaged tip are far more common than board failure for ignition/lockout issues.

Sail Switch (Atwood 36680): If the blower runs but the board never advances to spark, the sail switch may not be closing. A faulty sail switch mimics a dead board in the early stages of diagnosis.

High Limit Switch (Atwood 37022): A tripped or failed limit switch causes the furnace to shut down heat unexpectedly. Not a board issue, but worth inspecting if the board has been recently replaced and heating is still intermittent.

Gas Valve (Atwood 31099): If spark is confirmed but gas doesn't flow, check the valve. The board sends an electrical signal to the valve – if the valve itself has failed, the board can't override it.

NBK 11455-1 Adapter (Atwood 35325): Required if your harness uses a 6-position edge connector. Must be ordered separately.

🚨 Critical Safety & Installation Information

Disconnect 12V power before servicing – Remove the furnace fuse or disconnect battery before working on any furnace wiring or board connections
Do not bypass safety features – Do not attempt to jumper the sail switch, high limit switch, or flame sense circuit to "test" whether the board is working; these safety interlocks protect against dangerous conditions
Verify propane supply is off during board replacement – Turn off the propane supply at the tank before opening the furnace control compartment
Check harness connector type before installing – Installing without the required edge connector adapter on older harness styles will result in no-function; the adapter must be purchased separately if needed
Aftermarket product – This is an NBK aftermarket replacement, not an Atwood/Dometic OEM part; it is not manufactured by or affiliated with Atwood Mobile Products or Dometic
If in doubt, consult a qualified RV technician – Furnace repair involves propane gas lines, high-voltage spark circuitry, and combustion systems; if you are not comfortable with the diagnostic and replacement process, have the work performed by a certified RV service technician



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