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Raypak 002003F Pilot Assembly for Pool and Spa Gas Heaters -- Natural Gas and LP Orifice

Raypak 002003F pilot assembly with natural gas and LP orifice for Raypak pool and spa gas heaters models 106A through 405 series
Raypak Pilot Assembly For Pool & Spa Gas Heaters
 
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Part Number: 002003F
Manufacturer: Raypak

Quantity in Stock :38

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RaypakPart No. 002003FNatural Gas + LPRaypak 002003F Pilot Assembly for Pool and Spa Gas Heaters

The Raypak 002003F is a direct OEM-style replacement pilot assembly designed for a range of Raypak pool and spa gas heaters. It ships with both a natural gas and an LP orifice, making it compatible with either fuel type right out of the box. If your heater is failing to light, cycling off unexpectedly, or the pilot won't hold a flame, this assembly addresses the root of the problem at the ignition source.

Direct Replacement Ignition for Raypak Pool and Spa Heaters

The pilot assembly is a critical component in standing-pilot gas heater systems. When the pilot flame weakens, the thermocouple loses its signal to the gas valve, shutting down the heater. A degraded or failed pilot assembly is one of the most common causes of pool and spa heater no-heat calls. Replacing the full pilot assembly -- rather than just the orifice -- restores reliable ignition and proper thermocouple feedback.

Raypak part number 002003F is also catalogued under NBK Parts number 20438. If you have sourced this part through a wholesale or HVAC supply channel under the NBK number, it is the same assembly. Confirm your heater model before ordering using the fitment list below.

Dual-Fuel Orifice Included

Ships with both a natural gas orifice and an LP (propane) orifice. Install the correct one for your fuel type during replacement.

OEM-Style Fit

Engineered to match the mounting and connection specifications of original Raypak pilot assemblies in the covered model series.

Broad Model Coverage

Fits eight Raypak pool and spa gas heater models across the 100-series and 400-series product families.

Lightweight Assembly

Weighs approximately 0.2 lbs., making handling and installation straightforward with standard hand tools.

What's in the Box
  • 1 x Raypak 002003F pilot assembly
  • Natural gas orifice (installed or included)
  • LP (propane) orifice (alternate, included)
Fitment List -- Compatible Raypak Heater Models
  • Raypak 106A
  • Raypak 156A
  • Raypak 181
  • Raypak 183
  • Raypak 185
  • Raypak 401
  • Raypak 403
  • Raypak 405

If your model number is not listed above, do not assume compatibility. Raypak offers multiple pilot assemblies across its heater lineup and fitment is model-specific.

Replacement Tips
  • Before ordering, note your heater's fuel type (natural gas or LP) so you install the correct orifice from the included pair.
  • Shut off the gas supply and allow the heater to cool completely before beginning any pilot assembly work.
  • Inspect the thermocouple and thermopile leads at the same time -- if the pilot assembly has failed due to age, these components are often worn as well.
  • Use a leak-detection solution on all gas connections after reassembly and before relighting.
Also Cross-Referenced As

This assembly is listed in parts catalogs under NBK Parts number 20438. Both numbers refer to the identical Raypak 002003F pilot assembly.

Part Identification

ManufacturerRaypak
OEM Part Number002003F
Cross-Reference (NBK)20438
Part TypePilot Assembly

Physical Specifications

Weight0.2 lbs.
Fuel CompatibilityNatural Gas and LP (Propane)
Orifices IncludedNatural Gas + LP (both supplied)

Application

Equipment TypePool and Spa Gas Heater
Fits Models106A, 156A, 181, 183, 185, 401, 403, 405
Ignition SystemStanding pilot

Compatibility Notes

Direct ReplacementYes -- OEM-style fit for listed models
NBK Cross Number20438
Not Compatible WithRaypak models not listed in fitment; electronic ignition systems
Important Information
  • This pilot assembly is compatible ONLY with the Raypak models listed: 106A, 156A, 181, 183, 185, 401, 403, and 405. Do not install on unlisted models.
  • Gas appliance repairs must comply with all local codes and regulations. Installation by a qualified gas technician is recommended if you are not experienced with gas systems.
  • Always shut off the gas supply valve before disassembling the pilot assembly. Failure to do so creates a risk of fire or explosion.
  • Install only the orifice that matches your heater's fuel type (natural gas or LP). Mixing orifice types with the wrong fuel is a serious safety hazard.
  • Perform a gas leak test on all connections before relighting the pilot.


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