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Fenwal 35-605606-227 Direct Spark Ignition Control Module 24 VAC -- Drop-In for Johnson G76x Series

Fenwal 35-605606-227 direct spark ignition control module 24 VAC drop-in replacement for Johnson G76x series, NBK 20460
Fenwal Direct Spark Ignition Control Module, 24 VAC
 
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Part Number: 35-605606-227
Manufacturer: Fenwal

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Fenwal 24 VAC Direct Spark Drop-In for Johnson G76x Fenwal 35-605606-227 Direct Spark Ignition Control Module -- 24 VAC

The Fenwal 35-605606-227 is a direct spark ignition (DSI) control module engineered as a drop-in replacement for Johnson Controls G76x series ignition modules. It matches the original footprint, mounting hole pattern, and wiring connections exactly -- no adapters, no bracket fabrication, no rewiring gymnastics. Also sold under NBK part number 20460. Suitable for commercial cooking equipment, gas furnaces, unit heaters, and water heaters operating on natural gas, LP, or manufactured gas.

Reliable Ignition Control That Installs in Minutes

When a Johnson G76x series ignition control fails, finding an exact OEM replacement can be a frustrating, time-consuming search. The Fenwal 35-605606-227 eliminates that problem. It is purpose-built to substitute directly for the G76x family, matching every mechanical and electrical interface so your appliance is back in service quickly.

Full-time flame sensing and a fast 0.8-second flame failure response mean the module detects ignition problems immediately and responds before unsafe gas accumulation can occur. Conformal coating on the circuit board provides moisture resistance up to 95% relative humidity (non-condensing), making this module suitable for demanding environments including marine and RV installations.

Drop-In Fit for Johnson G76x

Identical footprint, mounting hole pattern, and wiring connections to the Johnson G76x series. No modifications needed.

Full-Time Flame Sensing

Safe-start and continuous flame monitoring with a 0.8-second maximum flame failure response or re-ignition time.

Flexible Timing Options

Pre-purge and interpurge timings of 30 seconds each (this configuration). Multiple trial-for-ignition period options available across the 35-605606 series.

Moisture-Resistant Board

Conformal coating allows operation up to 95% relative humidity (non-condensing) -- built for tough environments.

Ignition Sequence and Safety Logic

The 35-605606-227 runs a 30-second pre-purge before attempting ignition, clears the combustion chamber, then opens the gas valve and fires the spark for a 15-second trial-for-ignition window. An interpurge of 30 seconds separates each attempt. The module supports either one or three ignition trials depending on configuration. If ignition is not established within the allowed trials, the module locks out and waits for an automatic reset -- either 5 minutes or 1 hour, depending on jumper setting.

The flame detector self-check runs at a minimum rate of once per second, and flame sensitivity is rated at 0.3 microamps minimum, ensuring reliable detection even with marginal flame quality.

Three Ground Terminals -- The module includes three dedicated ground terminals, simplifying field wiring and reducing the risk of a missing ground causing nuisance lockouts.

Remote and Local Flame Sense

The 35-605606-227 supports both remote and local flame sense configurations. In remote sense mode, spark rate is synchronized to line frequency (50 or 60 Hz). In local sense mode, the spark rate runs at 25 or 30 Hz. Choose the mode that matches your original equipment setup -- both are supported without hardware changes beyond the flame sense lead routing.

Gas Compatibility: This module is rated for natural gas, LP (propane), and manufactured gas. It does not distinguish between fuel types -- combustion system setup (orifice sizing, regulator pressure) must match the gas being used.

Typical Applications

  • Commercial gas cooking equipment (ranges, fryers, broilers)
  • Commercial and residential gas furnaces
  • Unit heaters and cabinet heaters
  • Gas water heaters
  • RV and marine heating appliances using 24 VAC control circuits
Installation Tip: Before replacing the ignition module, verify the flame sensor rod and igniter electrode are clean and properly gapped. A fouled sensor or worn electrode is frequently the root cause of lockouts -- replacing only the module may not resolve the issue if these components are degraded.

What Is Included

  • 1x Fenwal 35-605606-227 direct spark ignition control module
  • Module only -- mounting hardware and wiring connectors not included
Also Known As: NBK Parts number 20460. If you have ordered this part under the NBK catalog, this is the same module.

Electrical Specifications

Input Voltage18 to 30 VAC, 50/60 Hz (Class 2 Transformer)
Nominal Voltage24 VAC
Input Current Drain300 mA at 24 VAC with gas relay energized (control only)
Main Gas Valve Output2.0 A maximum (continuous)
Spark Rate -- Remote Sense50 or 60 Hz (line synchronized)
Spark Rate -- Local Sense25 or 30 Hz

Ignition and Timing

Trial for Ignition Period15 seconds (this version; 4, 6, 8, 10, 15 sec available across series)
Tries for IgnitionOne or three try versions available
Pre-Purge Timing30 seconds (None, 15, or 30 sec available across series)
Interpurge Timing30 seconds (None, 15, or 30 sec available across series)
Automatic Reset After Lockout5 minutes or 1 hour

Flame Sensing

Flame Sensitivity0.3 microamps minimum
Flame Failure Response Time0.8 seconds maximum
Flame Detector Self-Check RateOnce per second minimum
Flame Sense ModesRemote or local

Environmental Ratings

Operating Temperature-40 to +176 deg F (-40 to +80 deg C)
Storage Temperature-40 to +185 deg F (-40 to +85 deg C)
Moisture ResistanceConformal coated, rated to 95% RH non-condensing

Physical Specifications

Length4.92 inches
Width3.32 inches
Height2.71 inches
Weight0.8 lbs

Fuel and Compatibility

Gas Types SupportedNatural gas, LP (propane), manufactured gas
Replaces / Drop-In ForJohnson Controls G76x series ignition controls
MountingMatches Johnson G76x footprint and hole pattern exactly
WiringMatches Johnson G76x connector and terminal layout

Part Number Cross-Reference

Fenwal Part Number35-605606-227
NBK Part Number20460
ManufacturerFenwal (Kidde / United Technologies family)
Important Information -- Read Before Installing
  • This module operates on 24 VAC supplied by a Class 2 transformer. Do not connect to 120 VAC line voltage -- the module will be destroyed and a fire or shock hazard may result.
  • Installation must comply with all applicable local, state, and national gas codes. This is not a DIY repair in jurisdictions requiring licensed technicians for gas appliance service.
  • Always shut off the gas supply and disconnect power before removing the original ignition module.
  • Verify the flame sensor rod is clean and the igniter electrode gap is correct before blaming the control module for ignition failures.
  • The main gas valve output is rated 2.0 A maximum continuous -- do not use with valves that exceed this draw.
  • Mounting hardware and wiring connectors are not included. Retain original hardware from the unit being serviced.
  • This listing is for the 35-605606-227 configuration (15-second ignition trial, 30-second pre-purge, 30-second interpurge). Other suffix versions in the 35-605606 series have different timing parameters -- confirm the suffix before ordering.


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