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Lennox H5891 Pellet Stove High-Limit Safety Switch for Bella, Winslow PI40 and PS40 -- Part 20160

Lennox H5891 resettable high-limit safety switch part 20160 for Winslow PI40 PS40 and Bella pellet stoves
Lennox Pellet Stove High-Limit Switch
 
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Part Number: H5891
Manufacturer: Lennox

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Lennox Part H5891 / 20160 Resettable Safety Switch Lennox H5891 Pellet Stove High-Limit Switch

The Lennox H5891 is an OEM-replacement resettable high-limit switch engineered to protect your pellet stove from dangerous overtemperature conditions. When the firebox or exhaust pathway exceeds a safe operating threshold, this switch interrupts the pellet feed automatically -- preventing damage to the stove and reducing fire risk. Sold under part numbers H5891 and 20160 (also cross-referenced as NBK Parts 20160).

OEM Overheat Protection for Lennox Pellet Stoves

Pellet stoves rely on high-limit switches as a last line of defense against runaway combustion. If a clinker blocks airflow, an auger jams, or the exhaust system becomes restricted, heat can build rapidly inside the stove. The H5891 detects that spike and cuts power to the auger motor and/or igniter circuit, stopping fresh pellets from feeding into the burn pot until the problem is resolved and the switch is manually reset.

This is a direct OEM-specification replacement -- not an aftermarket approximation. Using the correct Lennox-specified switch ensures the trip temperature and reset characteristics match what the stove's control board expects, keeping your warranty-era repair or long-term maintenance accurate.

Resettable Design

Manual reset after the stove cools. No need to replace the switch after a single overheat event -- inspect the cause, correct it, and reset.

Pellet Feed Shutoff

Interrupts the auger/pellet-feed circuit when the stove temperature exceeds the rated threshold, preventing fuel buildup during an overheat condition.

Verified Fitment

Confirmed fit for Lennox Bella, Winslow PI40, and Winslow PS40 pellet stove models. OEM part number H5891, also sold as NBK 20160.

Lightweight Component

Weighs approximately 0.1 lb. Easy to handle during service. Typically mounts near the heat exchanger or exhaust plenum inside the stove cabinet.

How the High-Limit Switch Works

The high-limit switch is a normally-closed (NC) thermal device wired in series with the stove's control circuit. Under normal operating temperatures it passes current freely. When the sensed temperature rises above the rated trip point, the bimetal element inside the switch opens the circuit -- immediately halting the auger motor that feeds pellets into the burn pot.

Once the stove has cooled to a safe temperature, you press the small reset button on the switch body to restore continuity. The stove will not restart until this reset is performed, which forces the operator to investigate and correct the root cause before returning the stove to service.

Why This Part Matters: A faulty high-limit switch that no longer trips -- or one that trips at the wrong temperature -- can allow a dangerous overheat event to progress unchecked. If your stove is nuisance-tripping or failing to shut down when hot, replacing the H5891 with a fresh OEM-spec switch restores the intended protection margin.

Common Causes of High-Limit Switch Trips

Before installing a replacement switch, it is worth identifying why the original tripped. Common causes include:

  • Blocked or restricted exhaust flue -- check for creosote buildup or obstructions
  • Dirty or clogged heat exchanger reducing airflow through the stove
  • Combustion blower (convection fan) failure -- stove overheats because heat is not being distributed
  • Incorrect pellet fuel type causing a hotter-than-normal burn
  • Auger running too fast, overfeeding the burn pot
  • Failed or out-of-spec switch that trips at too low a temperature (replace with H5891)
Heads Up: If the switch trips repeatedly after reset without an obvious cause, do not continue resetting and operating the stove. A persistent overheat condition indicates a system problem that requires diagnosis before further use.

Compatible Models

The Lennox H5891 / part 20160 is confirmed to fit the following Lennox pellet stove models:

  • Lennox Bella
  • Lennox Winslow PI40
  • Lennox Winslow PS40
Cross-Reference: This part is also catalogued and sold as NBK Parts 20160. If you are sourcing through an appliance parts distributor and see 20160 listed, it is the same component.

Installation Overview

High-limit switch replacement on Lennox Winslow and Bella series stoves is a serviceable DIY task for owners comfortable with basic appliance repair. General steps:

  • Allow the stove to cool completely and disconnect from power before beginning
  • Remove the stove's access panel to expose the internal components near the heat exchanger or exhaust plenum
  • Photograph the existing wiring connections before disconnecting
  • Disconnect the two spade terminals from the old switch
  • Unscrew or unclip the old switch from its mounting bracket
  • Mount the H5891 in the same location and reconnect the spade terminals
  • Restore power, perform a test burn, and confirm the stove operates without nuisance trips
Maintenance Tip: While the stove cabinet is open for this repair, inspect and clean the exhaust blower, burn pot, and heat exchanger. Accumulated ash and debris are the leading cause of high-limit events -- a clean stove is a safe stove.

Part Identification

ManufacturerLennox
OEM Part NumberH5891
Vendor / NBK Part Number20160
Component TypeHigh-Limit Safety Switch (resettable)
Reset TypeManual push-button reset
Switch FunctionNormally closed (NC), opens on overtemp

Physical Specifications

Weight0.1 lb.
Connector TypeSpade terminals (typical of Lennox pellet stove high-limit switches)

Fitment Reference

Lennox BellaDirect fit
Lennox Winslow PI40Direct fit
Lennox Winslow PS40Direct fit

What Is Included

Included1x Lennox H5891 high-limit switch
Not IncludedMounting hardware, wiring harness, installation tools

Application

Appliance TypePellet stove (freestanding insert)
Circuit ProtectedAuger / pellet feed system
Use CaseOEM replacement for failed or nuisance-tripping high-limit switch
Important Information
  • Always disconnect the stove from its power source and allow it to cool completely before removing or installing the high-limit switch.
  • Do not bypass or jumper this switch as a troubleshooting shortcut -- bypassing a high-limit switch removes a critical fire-safety protection.
  • If the switch trips repeatedly, identify and correct the root cause before resetting and resuming operation.
  • Confirm your stove's model number (Bella, Winslow PI40, or Winslow PS40) before ordering -- this switch is not confirmed for other Lennox or Winslow models outside the three listed.
  • This part is sold individually. Hardware and wiring accessories are not included.


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