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Flow-Rite BG-U48V-BG Pro-Fill Universal 48V Battery Watering System for 8x6V or 4x12V Deep-Cycle Batteries

Flow-Rite BG-U48V-BG Pro-Fill Universal 48V Battery Watering System with flex manifolds and automatic shut-off valves for 6V and 12V deep-cycle batteries
Flow-Rite Pro-Fill Universal 48V Battery Watering System
 
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: $146.08
Part Number: BG-U48V-BA
Manufacturer: Flow-Rite

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Flow-Rite 48V System Single-Point Fill Pro-Fill Universal 48V Battery Watering System -- BG-U48V-BG

Stop removing caps and overfilling cells one by one. The Flow-Rite Pro-Fill system connects all your deep-cycle batteries into a single fill circuit -- attach a water line, fill until it stops, done. Automatic shut-off valves protect every cell from overfill, and the included flex manifolds handle the varied cell spacing found across most 6V and 12V battery configurations.

One Connection. All Cells. Every Time.

Deep-cycle flooded lead-acid batteries need regular watering to stay healthy -- but doing it right means checking each cell individually, which takes time and almost always results in either under- or overfilling. The Flow-Rite Pro-Fill BG-U48V-BG eliminates that guesswork entirely.

Each automatic shut-off valve replaces the existing vent cap on a battery cell. When you connect your fill hose and water source, water flows through the manifold tubing to every cell simultaneously. The moment a cell reaches the correct fill level, its valve closes -- automatically, without any float adjustment or manual monitoring. Remove the hose, replace the fill port cap, and you are done.

Auto Shut-Off Valves

Float-activated valves stop water flow the instant each cell reaches proper level -- no overfill, no acid spill.

Flex Manifold Design

129 flex manifolds accommodate varied cell-to-cell spacing without forcing rigid tubing runs or custom cuts.

Universal 48V Configuration

Designed for 8x6V batteries or 4x12V batteries wired to 48 volts -- common in golf carts, RV banks, and floor equipment.

Single-Point Fill

One external fill port connects to all cells via the manifold loop. Fill all batteries in under a minute from a single access point.

What Is Included

This is a complete kit. Every component needed to plumb a standard 48V battery bank is in the box:

  • Automatic shut-off fill valves (one per cell -- quantity matches the 48V configuration: 16 valves for 8x6V, 8 valves for 4x12V)
  • 129 flex manifold tubing sections for connecting valves between cells and across batteries
  • Single-point external fill port with dust cap
  • Fittings and connectors for the manifold circuit

Why Single-Point Watering Matters for Battery Life

Underwatering exposes lead plates and causes permanent sulfation damage. Overfilling dilutes electrolyte and causes corrosive acid overflow onto battery tops and trays. Automatic shut-off valves maintain the exact correct electrolyte level in every cell, every fill -- protecting your battery investment and reducing maintenance time dramatically.

Compatible Battery Configurations

This system is designed for 48V flooded lead-acid deep-cycle battery banks. Common applications include:

  • 8 x 6V batteries in series (golf carts, RV house banks, floor scrubbers)
  • 4 x 12V batteries in series (RV auxiliary banks, industrial equipment)
  • Standard flooded deep-cycle batteries with removable vent caps (most Group GC2, GC8, and similar formats)

Flooded Lead-Acid Batteries Only

This system is designed for standard flooded (wet cell) deep-cycle batteries with removable vent caps. It is not intended for AGM, gel, or sealed VRLA batteries, which do not require or support external watering.

Installation Overview

No special tools are required for most installations. The shut-off valves thread directly into standard battery vent cap openings. Manifold tubing connects valve to valve across each battery, and inter-battery connections link the entire bank into a single loop. A single fill port mounts to an accessible location on the battery tray or adjacent panel.

Maintenance Tips

  • Always charge batteries fully before watering -- electrolyte expands during charging and a fully charged level is the correct reference point for fill valves.
  • Use distilled or deionized water only. Tap water minerals accelerate plate corrosion and valve fouling.
  • Inspect manifold tubing and valve seats annually for cracks, mineral deposits, or deterioration.
  • Flush the fill port with clean water after each use to prevent mineral buildup in the fill coupling.

Pro-Fill System Accessories

Flow-Rite offers compatible hand pumps, gravity-feed bottles, and pressurized fill systems that connect directly to the Pro-Fill single-point port. These accessories allow fast, no-mess filling without carrying a hose to the battery compartment -- particularly useful in tight RV battery bays or enclosed golf cart battery trays.

System Specifications

Part Number (SKU)BG-U48V-BG
Vendor Part NumberBG-U48V-BA
ManufacturerFlow-Rite Controls
System Voltage48V (nominal battery bank)
Battery Configuration8 x 6V or 4 x 12V deep-cycle
Fill Valve TypeAutomatic float shut-off
Manifold Included129 flex manifold sections
Battery ChemistryFlooded lead-acid (wet cell) only

Valve and Fitting Details

Valve ActionFloat-actuated automatic shut-off -- no manual adjustment
Vent Cap ReplacementThreads into standard battery vent cap openings
Fill MediumDistilled or deionized water
Manifold Tubing TypeFlexible inter-cell and inter-battery tubing
External Fill PortSingle-point, included with kit

Typical Application Fitment

Golf CartsClub Car, EZGO, Yamaha -- 48V flooded battery packs
RV House Banks48V flooded deep-cycle battery arrays in slides, compartments, or under-floor trays
Floor EquipmentForklifts, scrubbers, aerial lifts with 48V flooded banks
Solar/Off-Grid Storage48V flooded battery banks in off-grid and boondocking setups

What Is Not Included

Fill Water SourceNot included -- distilled water and delivery pump/bottle sold separately
Pressurized Fill PumpNot included -- compatible Flow-Rite pumps available separately
Battery Tray HardwareMounting hardware for fill port is installer-supplied if tray drilling is required
AGM / Gel CompatibilityNot compatible -- sealed battery types do not accept watering systems

Pro-Fill System Series Comparison

BG-U12V series12V system -- single 12V battery or 2 x 6V
BG-U24V series24V system -- 4 x 6V or 2 x 12V batteries
BG-U36V series36V system -- 6 x 6V or 3 x 12V batteries
BG-U48V-BG (this kit)48V system -- 8 x 6V or 4 x 12V batteries
BG-U72V series72V system -- 12 x 6V or 6 x 12V batteries

Important Information -- Read Before Installing

  • Flooded lead-acid batteries only. Do not install on AGM, gel, or sealed VRLA batteries. These battery types cannot accept external water and may be damaged or rendered unsafe.
  • Charge batteries fully before watering. Filling before a full charge can result in overfilled cells once charging expands the electrolyte. The shut-off valves calibrate to the correct post-charge electrolyte height.
  • Use distilled or deionized water only. Tap water contains minerals that will foul valve seats and shorten valve service life.
  • Battery acid hazard. Wear eye protection and acid-resistant gloves during installation and filling. Flooded batteries produce sulfuric acid vapors and contain corrosive electrolyte.
  • Verify vent cap thread compatibility before ordering. Most standard flooded deep-cycle batteries accept Pro-Fill valves directly, but confirm your specific battery's vent opening size if you have non-standard or industrial cells.
  • Fill water source not included. A compatible Flow-Rite pump, gravity bottle, or pressurized delivery system is required to use the single-point fill port.
Vehicle Make Vehicle Model Vehicle Year Battery Voltage # Of Batteries Battery Make & Model Part Number
EXV2 or EXV4 2003+ 8
U.S. Battery BG-U72V-6A
EXV2 or EXV4 2003+ 8
Trojan BG-U72V-5A
Club Car Precedent 2007+ 8 6 Crown BG-U48V-6A
Club Car Precedent Other 12 4 U.S. Battery BG-U48V-1A
Club Car Precedent Other 12 4 Trojan Plus Series BG-U48V-8J
Club Car DS 2007+ 12 4 U.S. Battery BG-U48V-1A
Club Car Limo 2007+ 8 6 Trojan BG-U48V-5A
Club Car DS 2007+ 12 4 Trojan BG-U48V-1A
Club Car Limo 2007+ 8 6 Crown BG-U48V-6A
Club Car Precedent Other 12 4 Trojan BG-U48V-1A
Club Car DS 2007+ 8 6 Trojan BG-U48V-5A
Club Car DS 2007+ 8 6 U.S. Battery BG-U48V-6A
Club Car Limo 2007+ 8 6 U.S. Battery BG-U48V-6A
Club Car DS 2007+ 8 6 Crown BG-U48V-6A
Club Car Precedent 2007+ 12 4 U.S. Battery BG-U48V-1A
Club Car DS Other 8 6 U.S. Battery BG-U48V-6A
Club Car Precedent 2007+ 12 4 Trojan BG-U48V-1A
Club Car DS Other 8 6 Crown BG-U48V-6A
Club Car Precedent 2007+ 8 6 U.S. Battery BG-U48V-6A
Club Car DS Other 8 6 Trojan BG-U48V-5A
Club Car Precedent 2007+ 8 6 Trojan BG-U48V-5A
Duffy Cat-16 Other 6 8 Trojan BG-Duffy-01
Duffy Cat-16 Other 6 8 U.S. Battery BG-Duffy-01
Duffy Cat-16 Other 6 4 Crown BG-Duffy-01
E-Z-GO RXV 2008+ 12 4 Trojan Plus Series BG-U48V-8J
John Deere Gator Other 6 8 U.S. Battery BG-U48V-1A
John Deere Gator Other 6 8 Trojan BG-U48V-1A
John Deere Gator Other 6 8 Crown BG-U48V-1A
Par Car Eagle Other 6 8 Crown BG-U48V-1A
Par Car Eagle Other 6 8 U.S. Battery BG-U48V-1A
Par Car Eagle Other 6 8 Trojan BG-U48V-1A
Par Car Summit Other 6 8 U.S. Battery BG-U48V-1A
Par Car Summit Other 6 8 Trojan BG-U48V-1A
Par Car Other 6 8 Crown BG-U48V-1A
Polaris Ranger EV Other 12 8 U.S. Battery BG-U96V-1A-2C
Polaris Ranger EV Other 12 8 Trojan BG-U96V-1A-2C
Polaris Ranger EV Other 12 8 Crown BG-U96V-1A-2C
Sanyo Other Other 12 6 Crown BG-U72V-1A
Sanyo Other Other 12 6 Trojan BG-U72V-1A
Sanyo Other Other 12 6 U.S. Battery BG-U72V-1A
Tennant T7 Scrubber Other 6 4 Trojan BG-U24V-1A
Tomberlin Proline Other 8 6 Trojan BG-U48V-5A
Tomberlin Proline Other 8 6 U.S. Battery BG-U48V-6A
Tomberlin Proline Other 8 6 Crown BG-U48V-6A
Tomberlin E-MERGE Other 8 6 Trojan BG-U48V-5A
Tomberlin E-MERGE Other 8 6 U.S. Battery BG-U48V-6A
Tomberlin E-MERGE Other 8 6 Crown BG-U48V-6A
Western Other Other 6
U.S. Battery BG-U42V-3
Western Other Other 6
Trojan BG-U24V-3
Western Other Other 6
Crown BG-U42V-3
Yamaha G19 1996+ 8 6 U.S. Battery BG-U48V-6A
Yamaha G19 1996+ 8 6 Trojan BG-U48V-5A
Yamaha G23 Other 6 8 U.S. Battery BG-U48V-1A
Yamaha G23 Other 6 8 Trojan BG-U48V-1A
Yamaha G23 Other 6 8 Crown BG-U48V-1A
Yamaha Drive 2007+ 12 4 U.S. Battery BG-U48V-1A
Yamaha Drive 2007+ 12 4 Trojan BG-U48V-1A
Zone Other Other 6 8 U.S. Battery BG-U48V-1A
Zone Other Other 6 8 Trojan BG-U48V-1A
Zone Other Other 6 8 Crown BG-U48V-1A

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