Home > Electrical > Battery Watering Systems >

Flow-Rite BG-U48V-BJ Pro-Fill Universal 48V Battery Watering System for 8x6V or 4x12V Deep-Cycle Batteries

Flow-Rite BG-U48V-BJ Pro-Fill Universal 48V Battery Watering System with flex manifold tubing and automatic shut-off valves for deep-cycle battery banks
Flow-Rite Pro-Fill Universal 48V Battery Watering System
 
: $146.08
Part Number: BG-U48V-BJ
Manufacturer: Flow-Rite

Quantity in Stock :5

Free Shipping
Availability: In Stock
Qty:

 
Flow-Rite Pro-Fill 48V 8x6V or 4x12V Banks

Flow-Rite BG-U48V-BJ Pro-Fill Universal 48V Battery Watering System

Stop pulling caps, stop guessing water levels, and stop spilling acid. The Pro-Fill BG-U48V-BJ turns watering an entire 48-volt deep-cycle battery bank into a single-connection, hands-free task -- every cell filled to the precise level automatically, every time.

One Connection. Every Cell. Perfect Level Every Time.

The Flow-Rite Pro-Fill BG-U48V-BJ is a complete battery watering kit engineered specifically for 48-volt battery banks -- the standard voltage used in golf carts, industrial floor equipment, and an increasing number of larger RV and off-grid energy storage setups. It accommodates eight 6-volt batteries or four 12-volt batteries wired in series to reach 48 volts.

The system replaces the existing vent caps on each battery cell with precision automatic shut-off valves. A network of flexible manifold tubing interconnects every valve, so you attach a single water line at one fill point, apply gentle pressure, and all cells fill simultaneously. When each cell reaches the correct level, its valve closes automatically -- no overfill, no acid spill, no dried electrolyte crust to scrub off later.

Automatic Shut-Off Valves

Valves close when water reaches the correct level in each cell -- prevents overfilling and electrolyte loss.

Single Fill Point

Connect one hose or hand pump to the quick-connect port and water all cells at once -- no cap-by-cap access needed.

Universal 48V Fit

Designed for 8x6V or 4x12V deep-cycle flooded lead-acid battery banks -- common in golf carts, RVs, and off-grid systems.

Flex Manifold Tubing

128 flex manifolds route between batteries and cells with flexibility to accommodate varied battery tray layouts.

What Is Included

The BG-U48V-BJ ships as a complete universal kit. Contents include:

  • Automatic shut-off fill valves -- one per cell, replacing existing vent caps
  • Flex manifold tubing interconnects (128 manifolds, routing water between all cells)
  • Quick-connect fill point fitting for attaching a hose or hand pump
  • All required fittings and connectors for a complete installation

Why Battery Watering Systems Matter

Flooded lead-acid batteries lose water during every charge cycle through electrolysis and evaporation. If plates are exposed above the electrolyte level, sulfation accelerates rapidly -- permanently reducing capacity and cutting battery life. A watering system makes the maintenance task quick enough that it actually gets done on schedule, protecting your battery investment.

Who This Kit Is For

This kit is the right choice if you are running a 48-volt flooded lead-acid battery bank in any of these applications:

  • Golf carts -- 8x6V configurations (E-Z-GO, Club Car, Yamaha, and others with standard 48V wiring)
  • Large RV house battery banks using 6V or 12V flooded lead-acid cells
  • Off-grid solar installations with flooded deep-cycle battery storage
  • Industrial floor scrubbers, pallet jacks, and warehouse equipment on 48V systems
  • Marine house banks using flooded deep-cycle batteries at 48V

Universal Fit -- What That Means

"Universal" indicates this kit uses standard Flow-Rite valve sizing compatible with the most common flooded lead-acid deep-cycle battery vent cap thread patterns. Most 6V golf cart batteries (Trojan T-105 family, US Battery, Deka, Crown) and standard group-size 12V deep-cycle batteries use compatible vent openings. If your batteries have non-standard or proprietary vent sizes, verify thread compatibility before ordering.

Installation Overview

Installation is straightforward and requires no special tools for most battery tray configurations:

  • Remove existing vent caps from each cell and thread in the Pro-Fill automatic valves hand-tight
  • Route the flex manifold tubing between valves, following the included layout for your battery configuration
  • Connect the fill point fitting at a convenient access location
  • Attach a gravity-feed water supply, hand pump, or powered battery watering cart to the fill point
  • Fill until flow stops at all cells -- water supply automatically backs off as valves close

Maintenance Tips

  • Water batteries after a full charge cycle, not before -- electrolyte expands during charging and overfill risk is highest on a partial charge.
  • Use only distilled or deionized water -- tap minerals accelerate plate corrosion.
  • Inspect the manifold tubing for cracking or kinking at each service interval; replace tubing before it fails.
  • Flush the fill point fitting periodically to clear mineral deposits if water quality is questionable.

Product Specifications

ManufacturerFlow-Rite Controls
Part NumberBG-U48V-BJ
Product LinePro-Fill Universal
System Voltage48V battery bank
Manifold Count128 flex manifolds
Valve TypeAutomatic shut-off fill valves (float-type, level-sensing)

Battery Bank Compatibility

Configuration A8 x 6V deep-cycle batteries (series for 48V)
Configuration B4 x 12V deep-cycle batteries (series for 48V)
Battery ChemistryFlooded lead-acid (wet cell) deep-cycle only
Not CompatibleAGM, Gel, VRLA, or Lithium battery types
Typical Brands ServedTrojan, US Battery, Deka, Crown, Duracell (flooded deep-cycle lines)

System Components

Fill PointSingle quick-connect port for hose or pump attachment
Tubing MaterialFlexible manifold tubing (UV- and acid-resistant)
Valve FunctionReplaces existing battery vent caps; auto-closes at correct electrolyte level
Kit CompletenessValves, tubing, fittings, and fill point included -- no additional hardware required for standard installations

Application Guide

Primary UseGolf cart battery maintenance (48V systems)
RV ApplicationLarge flooded deep-cycle house banks at 48V
Off-Grid / SolarCompatible with 48V flooded battery storage arrays
IndustrialFloor equipment, lift trucks, AGV equipment on 48V
Water SourceGravity feed, hand pump, or battery watering cart (not included)

What Is NOT Included

Water SourceGravity bottle, hand pump, and battery watering carts are sold separately
BatteriesNot included
Distilled WaterNot included -- use only distilled or deionized water

Pair With a Flow-Rite Pump or Gravity Bottle

The BG-U48V-BJ quick-connect fill port is compatible with Flow-Rite hand pumps and gravity-feed water bottles, sold separately. For high-frequency maintenance on multiple carts or a large battery room, a powered battery watering cart makes the job even faster.

Important Information -- Read Before Installing

  • Flooded lead-acid batteries only. Do NOT install on AGM, Gel, VRLA, sealed, or lithium battery types -- those chemistries do not require or permit watering.
  • Water AFTER charging. Always fill batteries after a complete charge cycle. Filling before or during charging risks overflow as electrolyte expands.
  • Distilled water only. Tap water minerals contaminate electrolyte and degrade plates. Use only distilled or deionized water.
  • Verify vent thread compatibility before purchase if your batteries are not standard flooded deep-cycle golf cart or marine types.
  • Wear appropriate PPE when working around flooded batteries -- sulfuric acid electrolyte causes severe burns. Safety glasses and acid-resistant gloves are required.
  • No open flames or sparks near batteries during or after watering -- flooded batteries off-gas hydrogen during charging.
  • The water supply (pump, bottle, cart) is sold separately and is not included with this kit.
Vehicle Make Vehicle Model Vehicle Year Battery Voltage # Of Batteries Battery Make & Model Part Number
EXV2 or EXV4 2003+ 8
U.S. Battery BG-U72V-6G
EXV2 or EXV4 2003+ 8
Trojan BG-U72V-5G
Club Car Precedent 2007+ 8 6 Crown BG-U48V-6G
Club Car Precedent Other 12 4 U.S. Battery BG-U48V-1A
Club Car Precedent Other 12 4 Trojan Plus Series BG-U48V-8J
Club Car DS 2007+ 12 4 U.S. Battery BG-U48V-1A
Club Car Limo 2007+ 8 6 Trojan BG-U48V-5G
Club Car DS 2007+ 12 4 Trojan BG-U48V-1A
Club Car Limo 2007+ 8 6 Crown BG-U48V-6G
Club Car Precedent Other 12 4 Trojan BG-U48V-1A
Club Car DS 2007+ 8 6 Trojan BG-U48V-5G
Club Car DS 2007+ 8 6 U.S. Battery BG-U48V-6G
Club Car Limo 2007+ 8 6 U.S. Battery BG-U48V-6G
Club Car DS 2007+ 8 6 Crown BG-U48V-6G
Club Car Precedent 2007+ 12 4 U.S. Battery BG-U48V-1A
Club Car DS Other 8 6 U.S. Battery BG-U48V-6G
Club Car Precedent 2007+ 12 4 Trojan BG-U48V-1A
Club Car DS Other 8 6 Crown BG-U48V-6G
Club Car Precedent 2007+ 8 6 U.S. Battery BG-U48V-6G
Club Car DS Other 8 6 Trojan BG-U48V-5G
Club Car Precedent 2007+ 8 6 Trojan BG-U48V-5G
Duffy Cat-16 Other 6 8 Trojan BG-Duffy-01
Duffy Cat-16 Other 6 8 U.S. Battery BG-Duffy-01
Duffy Cat-16 Other 6 4 Crown BG-Duffy-01
E-Z-GO RXV 2008+ 12 4 Trojan Plus Series BG-U48V-8J
John Deere Gator Other 6 8 U.S. Battery BG-U48V-1G
John Deere Gator Other 6 8 Trojan BG-U48V-1G
John Deere Gator Other 6 8 Crown BG-U48V-1G
Par Car Eagle Other 6 8 Crown BG-U48V-1G
Par Car Eagle Other 6 8 U.S. Battery BG-U48V-1G
Par Car Eagle Other 6 8 Trojan BG-U48V-1G
Par Car Summit Other 6 8 U.S. Battery BG-U48V-1G
Par Car Summit Other 6 8 Trojan BG-U48V-1G
Par Car Other 6 8 Crown BG-U48V-1G
Polaris Ranger EV Other 12 8 U.S. Battery BG-U96V-1A-2C
Polaris Ranger EV Other 12 8 Trojan BG-U96V-1A-2C
Polaris Ranger EV Other 12 8 Crown BG-U96V-1A-2C
Sanyo Other Other 12 6 Crown BG-U72V-1A
Sanyo Other Other 12 6 Trojan BG-U72V-1A
Sanyo Other Other 12 6 U.S. Battery BG-U72V-1A
Tennant T7 Scrubber Other 6 4 Trojan BG-U24V-1G
Tomberlin Proline Other 8 6 Trojan BG-U48V-5G
Tomberlin Proline Other 8 6 U.S. Battery BG-U48V-6G
Tomberlin Proline Other 8 6 Crown BG-U48V-6G
Tomberlin E-MERGE Other 8 6 Trojan BG-U48V-5G
Tomberlin E-MERGE Other 8 6 U.S. Battery BG-U48V-6G
Tomberlin E-MERGE Other 8 6 Crown BG-U48V-6G
Western Other Other 6
U.S. Battery BG-U42V-3
Western Other Other 6
Trojan BG-U24V-3
Western Other Other 6
Crown BG-U42V-3
Yamaha G19 1996+ 8 6 U.S. Battery BG-U48V-6G
Yamaha G19 1996+ 8 6 Trojan BG-U48V-5G
Yamaha G23 Other 6 8 U.S. Battery BG-U48V-1G
Yamaha G23 Other 6 8 Trojan BG-U48V-1G
Yamaha G23 Other 6 8 Crown BG-U48V-1G
Yamaha Drive 2007+ 12 4 U.S. Battery BG-U48V-1A
Yamaha Drive 2007+ 12 4 Trojan BG-U48V-1A
Zone Other Other 6 8 U.S. Battery BG-U48V-1G
Zone Other Other 6 8 Trojan BG-U48V-1G
Zone Other Other 6 8 Crown BG-U48V-1G

ACCESSORIES
Flow-Rite BA-554 Mini Pump Tank 5-Gallon Battery Watering Reservoir Flow-Rite EA-006 Eagle Eye Deep Cycle Battery Water Level Sensor Kit for Pro-Fill Systems Flow-Rite RV-2020 Battery Filler Hand Pump for Pro-Fill RV, Qwik-Fill & Millennium SPW Systems
: $44.78

Add
: $75.54

Add
: $36.74

Add
Flow-Rite BA-554 5-gallon white plastic reservoir tank for mini battery watering pump systems used in RV and deep-cycle battery maintenance Flow-Rite EA-006 Eagle Eye deep cycle battery water level sensor kit with LED indicators for Pro-Fill single-point watering systems Flow-Rite RV-2020 Battery Filler Hand Pump with squeeze bulb, quick disconnect fitting, and intake filter for RV battery watering systems


Browse for more RV Accessories in the same category as this item:

Electrical > Battery Watering Systems
Electrical


$479.00
$16.45