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Aqua-Hot ELE-800-002 Brass Fluid Level Switch for Aqua-Hot Hydronic Heating Systems

Aqua-Hot ELE-800-002 brass fluid level switch for hydronic RV heating systems, OEM replacement part for 400D 450D 600D series
 
: $401.46
Part Number: ELE-800-002
Manufacturer: Aqua-Hot

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Aqua-Hot OEM Replacement Brass Construction Aqua-Hot ELE-800-002 Brass Fluid Level Switch

When your Aqua-Hot hydronic heating system runs low on fluid, this brass level switch is the sentinel that shuts things down before damage occurs. If your Aqua-Hot unit is throwing a low-fluid fault, failing to fire, or showing erratic behavior tied to fluid level sensing, ELE-800-002 is the OEM replacement part that restores proper protection -- and peace of mind -- to your rig's heating and hot water system.

The Right Part for Your Aqua-Hot System

Aqua-Hot hydronic heating systems are the gold standard for coach heating and on-demand hot water in high-end Class A diesel pushers and premium motorhomes. The system circulates a glycol-water mixture through a diesel-fired or engine-coolant-integrated boiler, supplying both radiant floor/baseboard heat and domestic hot water from a single integrated unit.

The fluid level switch (ELE-800-002) monitors the fluid reservoir and interrupts the firing circuit if the hydronic fluid drops below a safe operating threshold. A failed or faulty switch can cause nuisance shutdowns, prevent the unit from firing at all, or -- if it fails in the "always open" state -- allow the boiler to run dry. Replacing a worn switch with a genuine Aqua-Hot brass unit restores both safety and reliability.

Brass Body Construction

Machined brass housing resists corrosion from glycol-water mix and withstands the heat environment of the Aqua-Hot boiler compartment.

OEM Aqua-Hot Part

Genuine manufacturer part number ELE-800-002. Direct replacement -- no adapters, no splicing, no guesswork on fitment.

Protects the Boiler

Cuts the firing circuit when hydronic fluid drops below safe level, preventing costly boiler damage from dry-run conditions.

Compact and Lightweight

At 0.6 lbs and compact dimensions, this switch installs in the reservoir or boiler assembly without clearance issues in tight compartments.

Where This Part Fits in the Aqua-Hot Lineup

Aqua-Hot systems are built in several configurations. The ELE-800-002 fluid level switch is associated with the 400D, 450D, and 600D series hydronic heating units -- the diesel-fired standalone systems most commonly found in Class A coaches from manufacturers such as Tiffin, Newmar, Monaco, Holiday Rambler, and Foretravel. If your coach was built with factory Aqua-Hot heat, there is a strong likelihood this is the correct level switch for your reservoir assembly.

Direct OEM Replacement: ELE-800-002 is a genuine Aqua-Hot part, sourced through authorized distribution. You are getting the same component Aqua-Hot installs at the factory -- not an aftermarket approximation.

Common Symptoms of a Failed Fluid Level Switch

  • Aqua-Hot unit refuses to fire even when fluid reservoir is full
  • "Low fluid" or "E" fault code on the Aqua-Hot control panel
  • System shuts down shortly after startup with no visible fluid loss
  • Erratic heating -- fires intermittently and then locks out
  • Level switch connector shows corrosion, cracking, or physical damage
Diagnostic Tip: Before replacing the switch, verify actual fluid level in the reservoir. If the level is genuinely low, top off with the correct 50/50 glycol-water mix and bleed air from the system. If the fault persists with a confirmed full reservoir, the level switch itself is the most likely culprit.

Installation Overview

The fluid level switch threads directly into the Aqua-Hot fluid reservoir at a designated port. The brass body seals against the reservoir housing; electrical leads connect to the system wiring harness at the OEM connector. No special tools beyond a wrench and thread sealant are required for most installations. Always depressurize and allow the system to cool before removing the old switch.

Thread Sealant: Use a glycol-compatible thread sealant or PTFE tape rated for hydronic systems on the switch threads. Do not overtighten -- brass threads in a plastic or aluminum reservoir can strip. Snug plus approximately one-quarter turn past hand-tight is sufficient for most installations.
Maintenance Reminder: While the boiler compartment is open for this repair, inspect the hydronic fluid condition. Aqua-Hot recommends fluid replacement on a schedule to prevent glycol breakdown and internal corrosion. Fresh fluid protects both the new switch and the entire system.

Who Needs This Part

This switch is the right solution for Class A motorhome owners with factory-installed Aqua-Hot hydronic systems who are performing their own service, as well as RV technicians performing warranty or post-warranty repairs. It is also the correct part for coaches where the original switch has aged, corroded, or been damaged during a fluid flush or reservoir inspection.

Related Service Items: If you are already servicing your Aqua-Hot fluid circuit, consider also inspecting the system expansion tank, circulation pump, and burner assembly. Aqua-Hot recommends periodic inspection of all fluid-contact components to maintain peak heating performance.

Part Identification

ManufacturerAqua-Hot
Part NumberELE-800-002
DescriptionBrass Fluid Level Switch
Component TypeHydronic system safety switch
Body MaterialBrass

Physical Specifications

Weight0.6 lbs
Package Length8.0 in
Package Width3.0 in
Package Height1.5 in

System Compatibility

Primary FitAqua-Hot 400D, 450D, 600D series hydronic heating systems
ApplicationClass A diesel motorhomes with factory Aqua-Hot heat
Fluid CompatibilityGlycol-water hydronic mix (standard Aqua-Hot formulation)
FunctionLow-fluid level detection, boiler shutoff protection

Common Coach Applications

TiffinAllegro Bus, Phaeton -- Aqua-Hot equipped models
NewmarDutch Star, King Aire, Mountain Aire -- Aqua-Hot equipped models
MonacoDynasty, Signature, Diplomat -- Aqua-Hot equipped models
Holiday RamblerImperial, Ambassador -- Aqua-Hot equipped models
ForetravelMotorhome models with factory Aqua-Hot heat

What Is Included

Included1x ELE-800-002 brass fluid level switch
Not IncludedThread sealant, glycol fluid, wiring connectors
Installation HardwareNot included -- uses OEM reservoir port
Important Information -- Read Before Installing
  • Allow the Aqua-Hot system to cool completely before removing the fluid level switch. Hydronic fluid operates at elevated temperatures and pressure -- burns are possible if the system is serviced while hot.
  • Depressurize the system and have rags or a drain pan ready before removing the old switch. Some fluid spillage is expected during the swap.
  • Verify this is the correct part for your specific Aqua-Hot model by cross-referencing your system's serial number or model tag before installation. Aqua-Hot has produced multiple generations of hydronic units; not all switches are interchangeable across all models.
  • Do not operate the Aqua-Hot unit with the level switch disconnected or bypassed. The switch is a safety-critical component. Operating without it risks boiler damage from a dry-run condition.
  • If symptoms persist after switch replacement, the issue may be wiring, the control board, or actual fluid loss. Have the system inspected by a qualified RV technician if the fault code does not clear after a confirmed-good replacement switch is installed.


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