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Lippert 363985 Camless Step Control Module Plug-On Purple Connector Replaces Power Gear 1510000140

Lippert 363985 camless step control module with plug-on purple connector, replacement for Power Gear 1510000140 RV electric step systems
Lippert Step Control Module, Camless, Plug-On Purple Connector, Power Gear 1510000140
 
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Part Number: 363985
Manufacturer: Lippert

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Lippert Camless Design Genuine OEM Replacement

Lippert 363985 Camless Step Control Module -- Plug-On Purple Connector

The genuine Lippert replacement brain for your RV electric step system. The 363985 is a camless step control module featuring a plug-on purple connector, engineered to directly replace Power Gear reference number 1510000140. If your electric steps are not extending, not retracting, or behaving erratically, the control module is the first component to evaluate -- and this is the correct OEM-grade replacement to restore reliable operation.

Restore Your RV Steps to Full, Reliable Operation

Electric step systems on RVs take thousands of cycles over a rig's life. The control module -- the logic board that reads door signals, commands the step motor, and manages timing -- is one of the most common failure points when steps stop working correctly. Lippert part number 363985 (also referenced as vendor part 96-4085) is a direct-replacement camless controller built to OEM specifications.

The camless design means this module does not rely on a mechanical cam-based position sensor to determine step travel. Instead, the controller manages step position through motor current logic, reducing one of the most common mechanical wear points in older step systems. The plug-on purple connector allows for a tool-minimal swap -- unplug the existing harness, plug in the replacement, and you are back on the road.

Camless Controller

No mechanical cam sensor -- reduces wear-related failures and simplifies diagnosis.

Plug-On Purple Connector

OEM-style harness connection for direct plug-in replacement without wire splicing.

Genuine Lippert Part

Manufactured to OEM specs under Lippert's Power Gear step product line.

Replaces 1510000140

Drop-in replacement for Power Gear control module part number 1510000140.

Direct OEM Replacement

Lippert 363985 is the current production replacement for Power Gear step control module 1510000140. If your rig's step system originally used that Power Gear part, this module is the correct modern replacement without modification to the existing wiring harness.

What Is a Step Control Module and When Does It Fail?

The step control module is the electronic brain of an electric RV step system. It receives a door-open or door-close signal (typically from a door switch or ignition source), then commands the step motor to extend or retract. It also provides overcurrent protection to prevent motor damage if the steps are obstructed.

Common symptoms of a failed or failing step control module include:

  • Steps do not extend when the door is opened
  • Steps do not retract when the door is closed or the ignition is turned on
  • Steps extend or retract intermittently or without a door signal
  • Motor runs but steps do not move (rule out mechanical issues first)
  • Steps blow fuses repeatedly without obstruction

Before replacing the module, verify that 12V power and ground are reaching the existing module, the door switch is functioning, and the step motor is not seized. If power and signals are confirmed good but the module is not responding, replacement is the correct next step.

Camless vs. Cam-Based Step Controllers

Older Power Gear step systems used a mechanical cam and limit switches to detect when the steps were fully extended or retracted. Cam wear and switch failure were frequent service issues. The camless design in the 363985 eliminates that mechanical position-sensing assembly, relying on motor load logic instead. This makes installation simpler and removes a common long-term failure point.

Installation Overview

Replacement of the step control module is one of the more straightforward RV step repairs. General process for compatible systems:

  • Disconnect the coach 12V power source or pull the step system fuse before beginning
  • Locate the existing control module -- typically mounted on the step frame or nearby chassis rail
  • Note wire harness orientation, then unplug the purple connector from the old module
  • Mount the 363985 in the same location using existing hardware
  • Plug the harness into the new module's purple connector
  • Restore power and test step extension and retraction with the door switch

Confirm Compatibility Before Installing

This module is designed for camless Power Gear / Lippert step systems that used the 1510000140 control module. Systems with cam-based controllers, different connector types, or different motor configurations may require a different module. Verify your existing module's part number before ordering. If the original module is unreadable, cross-reference by step model number through Lippert's parts lookup.

Maintenance Tips for Electric Step Systems

  • Inspect and lubricate step linkage arms and pivot points at least once per season
  • Keep the step motor connector and control module connector clean and free of corrosion
  • Check that the door switch plunger moves freely -- a sticky switch is a common false-failure cause
  • Verify fuse rating matches spec after any module replacement
  • Test steps through full open-close cycles after installation before traveling

Part Identification

Lippert Part Number363985
Vendor Part Number96-4085
Replaces Power Gear1510000140
UPC848150046055
ManufacturerLippert Components (Power Gear)
Product TypeStep Control Module

Module Specifications

Controller TypeCamless (no mechanical cam sensor)
Connector TypePlug-on purple connector
System Voltage12V DC (standard RV coach power)
Compatible Step TypePower Gear / Lippert electric step systems (camless)

Compatibility Reference

Direct Replacement ForPower Gear 1510000140
Step System TypeElectric, camless, single or double step -- verify by existing part number
Connector MatchMust match existing purple plug-on harness connector

What Is Included

Included1x Lippert 363985 step control module
Not IncludedMounting hardware, wire harness, step motor, step assembly

Common Application Notes

Typical RV TypesClass A motorhomes, Class C motorhomes, fifth wheels, travel trailers with Power Gear electric steps
Brand LineagePower Gear step systems are now manufactured and supported under Lippert Components
Service NoteCamless module -- do not substitute with cam-type controller on camless systems

Important Information

  • Verify part number compatibility -- this module replaces Power Gear 1510000140 on camless step systems only. Cam-based systems require a different controller.
  • Disconnect 12V power before removing or installing the control module to avoid shorts or module damage.
  • Connector must match -- the existing harness must use the purple plug-on connector style. Mismatched connectors require a different module or harness adapter.
  • Diagnose before replacing -- confirm 12V supply, ground, door switch signal, and motor function before concluding the module is faulty.
  • Not a universal step controller -- designed specifically for compatible Power Gear / Lippert camless electric step systems.


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