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Flow-Rite BG-U48V-4A Pro-Fill Universal Battery Watering System for 6x 8V Batteries, Non-Standard Spacing, No Manifold

Flow-Rite BG-U48V-4A Pro-Fill Universal Battery Watering System for 6 x 8V batteries with non-standard spacing and no manifold design
Flow-Rite Pro-Fill Universal Battery Watering System For (6) 8V Batteries, Non-Standard Spacing
 
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: $146.08
Part Number: BG-U48V-4A
Manufacturer: Flow-Rite

Quantity in Stock :9

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Flow-Rite Pro-Fill Series 6 x 8V -- Non-Standard Spacing

Pro-Fill Universal Battery Watering System -- 6 x 8V Batteries, Non-Standard Spacing

Stop wrestling with individual cell caps and a funnel. The Flow-Rite BG-U48V-4A Pro-Fill system lets you water all 6 of your 8-volt batteries in one controlled fill -- no overfilling, no acid spills, and no manifold required. Designed specifically for battery banks where cell-to-cell spacing falls outside standard golf-cart or RV pack dimensions.

Single-Point Watering for 6-Battery 8V Banks

The Pro-Fill universal kit replaces every existing vent cap on your 6-battery, 8-volt bank with precision automatic shut-off valves. Each valve seats directly into the cell opening and cuts off flow the instant electrolyte reaches the correct level -- the same way a toilet float works, but engineered for lead-acid battery chemistry. Interconnecting tubing links all cells into one circuit, so a single fill point services the entire bank.

The "universal" and "non-standard spacing" designation means Flow-Rite ships this kit with extra tubing length and compatible fittings so installers can bridge gaps between batteries that don't conform to a fixed, OEM-spec layout -- common in custom RV battery bays, converted golf carts, floor-mounted industrial packs, and retrofitted solar storage banks.

Auto Shut-Off Valves

Float-style valves stop flow at the correct electrolyte level in every cell -- no guessing, no overfill.

Non-Standard Spacing Ready

Extra tubing and flexible routing accommodate battery bays where cell-to-cell gaps vary from a stock layout.

No Manifold Required

Tubing connects directly valve-to-valve. Fewer fittings mean fewer potential leak points and a cleaner install.

Complete 6-Battery Coverage

Kit includes valves for all cells across a full 6-battery, 8V bank -- typically 18 cells total (3 cells per 8V battery).

How the Pro-Fill System Works

Each automatic shut-off valve threads into or presses into an individual battery cell vent opening, replacing the factory vent cap. The valves are daisy-chained together with supplied tubing. A single fill coupling -- typically at the end of the chain or at a convenient access point -- connects to a compatible Flow-Rite hand pump, gravity feed bottle, or pressurized water source.

When you fill, water travels through the tubing into each valve simultaneously. The float mechanism inside each valve rises with the electrolyte and seals the inlet when the proper level is reached. Cells that are already full simply close off immediately; cells that need water fill until they reach set level. The result is a correctly watered bank every time, regardless of how uneven the depletion was across cells.

Why Proper Battery Watering Matters

  • Low electrolyte exposes lead plates to air, causing irreversible sulfation and capacity loss.
  • Overfilling dilutes electrolyte concentration and causes acid spills that corrode trays, cables, and surrounding structure.
  • Consistent, level-controlled watering is one of the highest-impact maintenance tasks for flooded lead-acid battery life.
  • Watering after a full charge (not before) ensures you add only what is needed, since electrolyte volume expands during charging.

Installation Overview

Installation requires no special tools beyond basic hand tools for routing and securing the tubing. The general process:

  • Fully charge and then discharge (or use) your battery bank before starting -- valves seat best in a clean, recently charged cell.
  • Remove all existing vent caps from each cell of all 6 batteries.
  • Press or thread the Pro-Fill shut-off valve into each cell opening. Flow-Rite valves are designed for standard 8V flooded battery vent ports.
  • Cut supplied tubing to length and connect valves in sequence, routing tubing to clear battery terminals and hold-down hardware.
  • Install the fill coupler at a convenient access point -- ideally reachable without removing battery covers.
  • Test the system with a first fill to confirm each valve seats and shuts off correctly.

Compatibility Note -- Filling Equipment

The BG-U48V-4A kit includes the valves, tubing, and fill coupler, but does NOT include a pump or water source. Flow-Rite sells compatible hand pumps and gravity bottles separately. The fill coupler on Pro-Fill kits uses Flow-Rite's standard quick-connect interface, which mates with their BF and QF series fill accessories.

Use Only with Flooded (Wet Cell) Lead-Acid Batteries

This system is designed exclusively for flooded lead-acid batteries that require periodic water addition. Do NOT use with AGM, gel, lithium, or sealed VRLA batteries -- those chemistries require no water and have no serviceable vent ports.

Compatible Flow-Rite Fill Accessories

Pair this kit with a Flow-Rite hand pump (such as the BF-00PP or similar Pro-Fill pump) or a gravity-feed bottle for a complete single-operator watering station. A dedicated fill handle keeps hands and clothing away from electrolyte during the fill process.

Maintenance Tips for Flooded Battery Banks

  • Water your batteries after every full charge cycle, not before.
  • Use distilled or deionized water only -- tap water minerals contaminate electrolyte.
  • Inspect tubing and valve bodies every 6 months for cracking, especially in high-heat battery compartments.
  • Keep the fill coupler capped when not in use to prevent debris from entering the system.
  • If a valve appears to overfill one cell, remove and rinse the valve -- debris on the float seat is the most common cause.

Kit Identification

ManufacturerFlow-Rite Controls
Part Number (Vendor)BG-U48V-4A
SKUBG-U48V-4G
SeriesPro-Fill Universal
System Voltage48V bank (6 x 8V batteries)
Spacing TypeNon-Standard (variable gap)
Manifold RequiredNo -- direct tube-to-tube connection

Battery Bank Specs

Number of Batteries6
Battery Voltage (each)8V flooded lead-acid
Cells per Battery4 cells (typical for 8V flooded)
Total Cells Serviced24 cells (6 batteries x 4 cells)
Bank Total Voltage48V
Battery Type RequiredFlooded (wet cell) lead-acid only

What's in the Kit

Shut-Off ValvesAutomatic float-style valves for all cells
Interconnect TubingIncluded (extended length for non-standard spacing)
Fill Coupler1 -- Flow-Rite standard quick-connect
ManifoldNot included -- not required for this kit
Pump / Water SourceNot included -- sold separately

Valve and Fitting Details

Valve OperationAutomatic float shut-off -- no manual adjustment
Valve MaterialChemical-resistant polypropylene and EPDM components
Vent Port CompatibilityStandard flooded 8V battery vent openings
Fill Coupler InterfaceFlow-Rite Pro-Fill standard quick-connect
Tubing MaterialAcid-resistant flexible tubing

Typical Applications

RV House BanksCustom-configured 48V flooded battery compartments
Golf Cart Upgrades48V carts using 6 x 8V batteries with modified tray layouts
Industrial / FloorForklift or floor scrubber battery packs with variable spacing
Off-Grid Solar48V flooded lead-acid storage banks with non-OEM racking

Important Information -- Read Before Installing

  • For flooded lead-acid batteries ONLY. Do not install on AGM, gel, sealed, or lithium battery types.
  • Always wear eye protection and acid-resistant gloves when working around battery electrolyte.
  • Water batteries AFTER a full charge -- not before -- to avoid overfilling due to electrolyte expansion during charging.
  • Use distilled or deionized water only. Tap water introduces minerals that damage cell chemistry.
  • Verify cell count before ordering: standard 8V flooded batteries have 4 cells each. This kit is sized for 6 batteries x 4 cells = 24 total valves.
  • A fill pump or gravity bottle is required but is NOT included in this kit -- order separately from Flow-Rite or a compatible supplier.
  • Route and secure all tubing away from battery terminals to prevent chafing or accidental short circuits.
  • Inspect the system before and after each fill for leaks, cracked tubing, or valves that fail to shut off.
Vehicle Make Vehicle Model Vehicle Year Battery Voltage # Of Batteries Battery Make & Model Part Number
EXV2 or EXV4 2003+ 8
U.S. Battery BG-U72V-6A
EXV2 or EXV4 2003+ 8
Trojan BG-U72V-5A
Club Car Precedent 2007+ 8 6 Crown BG-U48V-6A
Club Car Precedent Other 12 4 U.S. Battery BG-U48V-1A
Club Car Precedent Other 12 4 Trojan Plus Series BG-U48V-8J
Club Car DS 2007+ 12 4 U.S. Battery BG-U48V-1A
Club Car Limo 2007+ 8 6 Trojan BG-U48V-5A
Club Car DS 2007+ 12 4 Trojan BG-U48V-1A
Club Car Limo 2007+ 8 6 Crown BG-U48V-6A
Club Car Precedent Other 12 4 Trojan BG-U48V-1A
Club Car DS 2007+ 8 6 Trojan BG-U48V-5A
Club Car DS 2007+ 8 6 U.S. Battery BG-U48V-6A
Club Car Limo 2007+ 8 6 U.S. Battery BG-U48V-6A
Club Car DS 2007+ 8 6 Crown BG-U48V-6A
Club Car Precedent 2007+ 12 4 U.S. Battery BG-U48V-1A
Club Car DS Other 8 6 U.S. Battery BG-U48V-6A
Club Car Precedent 2007+ 12 4 Trojan BG-U48V-1A
Club Car DS Other 8 6 Crown BG-U48V-6A
Club Car Precedent 2007+ 8 6 U.S. Battery BG-U48V-6A
Club Car DS Other 8 6 Trojan BG-U48V-5A
Club Car Precedent 2007+ 8 6 Trojan BG-U48V-5A
Duffy Cat-16 Other 6 8 Trojan BG-Duffy-01
Duffy Cat-16 Other 6 8 U.S. Battery BG-Duffy-01
Duffy Cat-16 Other 6 4 Crown BG-Duffy-01
E-Z-GO RXV 2008+ 12 4 Trojan Plus Series BG-U48V-8J
John Deere Gator Other 6 8 U.S. Battery BG-U48V-1A
John Deere Gator Other 6 8 Trojan BG-U48V-1A
John Deere Gator Other 6 8 Crown BG-U48V-1A
Par Car Eagle Other 6 8 Crown BG-U48V-1A
Par Car Eagle Other 6 8 U.S. Battery BG-U48V-1A
Par Car Eagle Other 6 8 Trojan BG-U48V-1A
Par Car Summit Other 6 8 U.S. Battery BG-U48V-1A
Par Car Summit Other 6 8 Trojan BG-U48V-1A
Par Car Other 6 8 Crown BG-U48V-1A
Polaris Ranger EV Other 12 8 U.S. Battery BG-U96V-1A-2C
Polaris Ranger EV Other 12 8 Trojan BG-U96V-1A-2C
Polaris Ranger EV Other 12 8 Crown BG-U96V-1A-2C
Sanyo Other Other 12 6 Crown BG-U72V-1A
Sanyo Other Other 12 6 Trojan BG-U72V-1A
Sanyo Other Other 12 6 U.S. Battery BG-U72V-1A
Tennant T7 Scrubber Other 6 4 Trojan BG-U24V-1A
Tomberlin Proline Other 8 6 Trojan BG-U48V-5A
Tomberlin Proline Other 8 6 U.S. Battery BG-U48V-6A
Tomberlin Proline Other 8 6 Crown BG-U48V-6A
Tomberlin E-MERGE Other 8 6 Trojan BG-U48V-5A
Tomberlin E-MERGE Other 8 6 U.S. Battery BG-U48V-6A
Tomberlin E-MERGE Other 8 6 Crown BG-U48V-6A
Western Other Other 6
U.S. Battery BG-U42V-3
Western Other Other 6
Trojan BG-U24V-3
Western Other Other 6
Crown BG-U42V-3
Yamaha G19 1996+ 8 6 U.S. Battery BG-U48V-6A
Yamaha G19 1996+ 8 6 Trojan BG-U48V-5A
Yamaha G23 Other 6 8 U.S. Battery BG-U48V-1A
Yamaha G23 Other 6 8 Trojan BG-U48V-1A
Yamaha G23 Other 6 8 Crown BG-U48V-1A
Yamaha Drive 2007+ 12 4 U.S. Battery BG-U48V-1A
Yamaha Drive 2007+ 12 4 Trojan BG-U48V-1A
Zone Other Other 6 8 U.S. Battery BG-U48V-1A
Zone Other Other 6 8 Trojan BG-U48V-1A
Zone Other Other 6 8 Crown BG-U48V-1A

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